Deskripsi
Key Features & Innovations:
- Fully Integrated Design – Merges injection pumps, control valves, filters, and SCADA into one skid-mounted system.
- Adaptive Flow Control – AI-driven algorithms adjust injection rates in real time based on downhole pressure/flow feedback.
- Multi-Zone Distribution – Manages water allocation to 6–24 injection wells from a single valve manifold.
- Self-Diagnostic & Predictive Maintenance – IoT sensors detect scaling/corrosion risks and optimize chemical dosing.
System Components:
(1) Intelligent Injection Module
- High-Pressure Multistage Pumps (5–40 MPa) with variable frequency drives (VFDs).
- Coriolis Flow Meters (±0.2% accuracy) for precise water measurement.
- Electro-Hydraulic Control Valves for rapid pressure/flow adjustments.
(2) Smart Distribution Valve Assembly
- Modular Manifold Design – Allocates water to individual wells via motorized valves.
- Pressure-Independent Flow Regulators – Ensure stable rates despite upstream/downstream fluctuations.
- Leak Detection System – Ultrasonic sensors monitor valve integrity.
(3) Centralized Control System
- Edge Computing PLC – Processes real-time data for autonomous decision-making.
- Cloud-Based Dashboard – Remote monitoring via web/mobile interfaces (4G/WiFi).
- Digital Twin Integration – Simulates reservoir response to injection strategies.
Working Principle:
- Water Intake & Treatment – Raw water is filtered and chemically conditioned.
- Pressurization – Pumps deliver water at target pressure (adjustable per well).
- Distribution – The valve manifold allocates flow to each well based on preset/reservoir-driven quotas.
- Closed-Loop Control – Continuous feedback from downhole gauges fine-tunes injection parameters.
Technical Advantages:
- 30% Energy Savings – VFD pumps reduce power vs. traditional constant-speed systems.
- Zero Human Error – Automated flow splitting eliminates manual valve adjustments.
- 15% Higher Injection Efficiency – Dynamic balancing prevents over/under-injection.
- Plug-and-Play Deployment – Pre-assembled skids reduce installation time by 50%.
Applications:
- Mature Fields – Revitalizes declining production via optimized sweep efficiency.
- Unconventional Reservoirs – Manages complex multi-lateral well patterns.
- Offshore Platforms – Compact footprint ideal for space-limited installations.
Performance Specifications:
| Parameter | Specification |
|---|---|
| Flow Capacity | 50–2,000 m³/day |
| Pressure Range | 5–40 MPa |
| Valve Ports | 6–24 (customizable) |
| Control Accuracy | ±1% of setpoint |
| Communication | OPC-UA/Modbus/API for ERP integration |
Why Choose This System?
- Reservoir-Aware Intelligence – Machine learning optimizes injection profiles based on historical data.
- Corrosion-Resistant Materials – 316L stainless steel/duplex coatings for harsh environments.
- API 6A/ISO 9001 Certified – Complies with stringent oilfield standards.
Case Study Highlight:
Field Application: Deployed in Xinjiang Oilfield (China) for a 12-well pattern:
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Results:
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18% increase in injection uniformity.
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25% reduction in chemical usage via smart dosing.
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Zero unplanned downtime over 12 months.
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Summary:
This Integrated Intelligent Water Injection & Distribution Valve Assembly represents the next generation of waterflooding technology. By unifying high-precision injection, adaptive flow distribution, and AI-driven control, it delivers unmatched reservoir performance while slashing operational costs
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