Deskripsi
Key Features:
- Self-Adaptive Flow Control – Automatically maintains ±1% flow stability under varying pressure conditions
- Multi-Zone Intelligent Allocation – Simultaneously manages 4-16 injection wells with individual flow regulation
- Plug-and-Play Design – Pre-integrated skid-mounted system reduces installation time by 60%
- Predictive Maintenance – AI algorithms detect potential issues 48+ hours in advance
- Energy Efficient – Saves 20-35% power consumption compared to conventional systems
Core Components:
(1) Intelligent Flow Stabilization Unit
- High-precision Coriolis flow meters (0.2% accuracy)
- Self-regulating control valves with <0.5s response time
- Pressure-compensated pumps with VFD technology
(2) Smart Distribution Module
- Modular manifold with 4-16 outlets (API 6A rated)
- Independent PID controllers for each distribution line
- Leak-proof quick connectors for easy maintenance
(3) Central Control System
- Industrial-grade PLC with redundant processors
- 4G/WiFi remote monitoring capability
- Digital twin integration for performance simulation
Technical Specifications:
| Parameter | Specification |
|---|---|
| Flow Range | 10-500 m³/h |
| Pressure Range | 5-25 MPa |
| Temperature Range | -30°C to 80°C |
| Control Accuracy | ±1% FS |
| Power Supply | 380VAC/50Hz or 480VAC/60Hz |
| Communication | Modbus RTU/TCP, OPC UA |
Working Principle:
- Water Intake: Filters remove particulates >50μm
- Flow Stabilization: Real-time PID control maintains set flow rate
- Smart Distribution: Allocates water based on reservoir requirements
- Continuous Optimization: Machine learning adjusts parameters for maximum efficiency
Competitive Advantages:
- 30% reduction in water injection imbalance
- 25% decrease in energy consumption
- 40% longer equipment service life
- 100% remote monitoring capability
Applications:
- Conventional waterflooding projects
- Low-permeability reservoir development
- Offshore platform injection systems
- CCUS (Carbon Capture, Utilization and Storage) projects
Case Study: Daqing Oilfield Application:
- Challenge: Uneven water injection across 8 wells
- Solution: Installed ZSD-500 system
- Results:
↗ 22% improvement in injection uniformity
↘ 18% reduction in power usage
→ Zero mechanical failures in 18 months
Certification & Compliance:
- API 6A (Wellhead and Christmas Tree Equipment)
- ISO 9001:2015 Quality Management
- ATEX Zone 2 Certification (for explosive environments)
- CE Marking (EU Compliance)
Why Choose Our System?
- 5-year warranty with lifetime technical support
- Customizable configurations for any field conditions
- Global service network with 24/7 response
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