Deskripsi
Key Features & Innovations
- Self-Adaptive Pressure Boosting – Automatically adjusts to reservoir pressure changes (5-50MPa)
- Energy Recovery Technology – Recaptures 15-25% of energy from return flows
- Predictive Maintenance – AI algorithms detect potential issues 72+ hours in advance
- Compact Modular Design – 40% smaller footprint than conventional systems
- Remote Digital Twin – Real-time performance simulation and optimization
Core Components
(1) Intelligent Boosting Module
- Multistage Centrifugal Pumps (API 610 compliant) with magnetic bearings
- Variable Frequency Drive (VFD) with harmonic filtering
- Isentropic Efficiency: >82% at BEP
(2) Smart Control System
- Industrial IoT Controller with dual-redundant processors
- Real-time Analytics Dashboard (4G/5G/WiFi compatible)
- Auto-Tuning PID Algorithms for pressure/flow optimization
(3) Integrated Auxiliaries
- Self-Cleaning Basket Filters (50μm automatic backflush)
- Compact Chemical Injection Skid (scale/corrosion inhibitors)
- Noise-Reduced Enclosure (<75dB at 1m)
Technical Specifications
Parameter | Specification |
---|---|
Flow Capacity | 20-800 m³/h |
Pressure Range | 5-50 MPa |
Power Efficiency | IE4 Premium (96%+) |
Control Accuracy | ±0.5% of setpoint |
Operating Temp | -40°C to 120°C |
Communication | Modbus TCP, OPC UA, API integration |
Working Principle:
- Water Conditioning: Multi-stage filtration removes particulates
- Pressure Boosting: VFD pumps deliver precise pressure with surge protection
- Intelligent Injection: Continuous reservoir feedback adjusts parameters
- Energy Recovery: Patented turbine system recycles hydraulic energy
Performance Advantages:
- 30-45% lower energy consumption vs traditional systems
- <1% flow fluctuation under variable well conditions
- 50% reduction in maintenance downtime
- 100% remote operability with cloud backup
Applications:
- Deep reservoir waterflooding
- High-pressure maintenance projects
- Low-permeability formations
- Offshore platform injection
Case Study: Tarim Basin Deployment:
- Challenge: 35MPa injection pressure requirement with ±2% stability
- Solution: Installed IBS-500 system with digital twin
- Results:
↗ 28% pressure stability improvement
↘ 22% energy cost reduction
→ Zero unplanned shutdowns in 2 years
Certifications:
- API 674 (Positive Displacement Pumps)
- ATEX Zone 1 Certification
- ISO 14001 Environmental Management
- SIL 2 Safety Integrity Level
Why Our System?
- Adaptive to any water quality (TDS up to 200,000 ppm)
- 5-year critical component warranty
- Global 24/7 technical support network.
Ulasan
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