Deskripsi
System Components:
(1) Intelligent Flow Control Module
- High-precision flow meters (±0.5% accuracy) with real-time feedback.
- Electro-hydraulic control valves for dynamic flow adjustment.
- Pressure-compensated pumps to maintain stable injection rates.
(2) Integrated Filtration & Treatment Unit
- Multi-stage filtration (mesh + cartridge + magnetic filters) to remove solids/oil.
- Chemical dosing system (scale/corrosion inhibitors) for water conditioning.
(3) Smart Control & Monitoring System
- PLC/SCADA-based automation with HMI touchscreen.
- IoT-enabled sensors (pressure, temperature, turbidity, corrosion rate).
- Cloud-based data analytics for performance optimization.
(4) Robust Structural Design
- Skid-mounted or containerized for easy deployment.
- Explosion-proof & anti-corrosion (IP65/API 6A standards).
Working Principle:
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Water Intake: Raw water is pre-filtered and treated.
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Flow Stabilization: The system dynamically adjusts pump speed and valve openings to maintain constant flow/pressure despite wellhead fluctuations.
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Injection: Treated water is injected into the reservoir at optimized rates.
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Monitoring: Real-time data is analyzed to predict maintenance needs or formation responses.
Advantages:
- Precision Injection – Maintains ±2% flow stability under varying well conditions.
- Energy Efficiency – Reduces power consumption by 20–30% via smart pump control.
- Low Maintenance – Self-cleaning filters and predictive diagnostics minimize downtime.
- Scalability – Modular design supports single-well to field-wide deployments.
Applications:
- Conventional Waterflooding: Stable pressure support for secondary recovery.
- Low-Permeability Reservoirs: Precise low-rate injection for tight formations.
- Offshore Platforms: Compact design suits space-constrained environments.
Technical Specifications (Example):
| Parameter | Specification |
|---|---|
| Flow Range | 10–500 m³/day |
| Pressure Range | 5–35 MPa |
| Control Accuracy | ±1% of setpoint |
| Power Supply | 380V/50Hz or customized |
| Communication | RS485/Modbus/WiFi/4G |
Why Choose ZPZIMC?
- Turnkey solution with plug-and-play operation.
- AI algorithms learn reservoir behavior for adaptive control.
- CE/API/ISO certified for global compliance.
Summary:
The ZPZIMC Series redefines waterflooding efficiency by merging precision engineering with Industry 4.0 intelligence. Its integrated design eliminates complex piping, reduces energy waste, and delivers unmatched stability for prolonged reservoir performance.
For technical datasheets or case studies, please contact our engineering team.
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