Deskripsi
Key Features:
- True Multiphase Handling – Transports mixtures with 0–95% gas volume fraction (GVF) and 0–80% water cut
- Self-Learning Control – AI algorithms adapt to fluctuating flow regimes (slug, annular, stratified)
- Energy Recovery Technology – Recaptures 15–25% of hydraulic energy via turbine systems
- Compact Modular Design – 40% smaller footprint vs. conventional separation-pump setups
- Remote Digital Twin – Real-time simulation for predictive maintenance and optimization
Core Components:
(1) Multiphase Pumping Module
- Twin-Screw or Helico-Axial Pumps (API 676 compliant)
- Variable Speed Drive (VSD) with harmonic mitigation
- Gas-Handling Capacity: Up to 95% GVF at 50 bar
(2) Intelligent Control System
- Edge Computing Unit – Processes real-time data from 50+ sensors
- Phase Fraction Meter – Measures oil/gas/water ratios (±3% accuracy)
- Anti-Slug Controller – Predictive algorithm prevents flow instability
(3) Integrated Auxiliaries
- Self-Cleaning Strainer – Removes solids >500 μm
- Compact Chemical Injection – Paraffin inhibitors, drag reducers
- Explosion-Proof Enclosure – ATEX Zone 1/2 certified
Technical Specifications:
Parameter | Specification |
---|---|
Flow Capacity | 100–5,000 m³/day |
Pressure Boost | Up to 100 bar |
Temperature Range | -30°C to 150°C |
Vibration Level | <4.5 mm/s RMS |
Communication | OPC UA, Modbus TCP, 5G/WiFi |
Working Principle:
- Wellstream Intake: Untreated mixture enters through self-cleaning strainer.
- Flow Stabilization: Anti-slug controller adjusts pump speed to suppress surges.
- Energy-Efficient Transport: Multiphase pump boosts pressure for long-distance piping.
- Continuous Optimization: Digital twin simulates pipeline conditions to minimize energy use.
Performance Advantages:
- 50% reduction in separation infrastructure costs
- 30–40% lower energy consumption vs. conventional systems
- Zero production interruptions during GVF fluctuations
- 100% remote operability with cloud-based diagnostics
Applications:
- Marginal field developments
- Subsea tiebacks to existing platforms
- Heavy oil fields with high gas content
- Unmanned satellite well clusters
Case Study: Permian Basin Deployment:
- Challenge: Transporting 65% GVF wellstream over 15km with ±5% flow stability
- Solution: Installed IMPT-2000 system with digital twin integration
- Results:
↗ 38% reduction in pipeline pressure drop
↘ 28% decrease in OPEX through energy recovery
→ Maintained 98% uptime over 18 months
Certifications & Standards:
- API 676 (Positive Displacement Pumps)
- ISO 13709 (Petroleum Pump Specifications)
- NACE MR0103 (Sour Service Compliance)
- SIL 2 Safety Integrity Level
Why Choose This System:
- Plug-and-Play Integration – Fully pre-tested skids reduce commissioning time by 70%
- Adaptive to Extreme Conditions – Handles sand content up to 5% volume
- Global Support Network – 24/7 remote diagnostics and spare parts guarantee
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